Opportunistic Cross Docking 

SAP EWM Cross Docking

Types of Opportunistic Deployments

There are two main types of opportunistic deployments:

  1. Push Deployment
  2. Pull Deployment

1. Push Deployment

In a Push Deployment, if a sales order for the product is pending, the PUTAWAY process will go directly from GR-Zone to GI-ZONE.

2. Pull Deployment

In a Pull Deployment, if a product is pending for PUTAWAY in the GR-Zone and an outbound request for the same product is made, the system will initiate Picking directly from GR-Zone to GI-ZONE.


Implementing Both Deployments

We will configure both push and pull deployment scenarios.

Step 1: Activate BAdI for Cross-Docking

  1. Go to SPRO > SCM Extended Warehouse Management > Extended Warehouse Management > Business Add-Ins (BAdIs) for Extended Warehouse Management > Cross-Process Settings > Cross-Docking (CD) > Opportunistic Cross-Docking > EWM-Triggered Opportunistic Cross-Docking.
  2. Enable:
    • EWM-Triggered Opportunistic Cross Docking Inbound
      SAP EWM Cross Docking BAdi Inbound
    • EWM-Triggered Opportunistic Cross Docking Outbound
      SAP EWM Cross Docking BAdi Outbound

Step 2: Create Product Group for Cross-Docking

  1. Navigate to SPRO > SCM Extended Warehouse Management > SCM Basis > Master Data > Product > Product Groups.
  2. Define:
    • Product Group Types
      SAP EWM Cross Docking Product Group Types
    • Product Groups
      SAP EWM Cross Docking Product Group

Step 3: Assign Product Groups for EWM-Triggered Opportunistic Cross-Docking

  1. Go to SPRO > SCM EWM > EWM > Cross Process Settings > Cross Docking > Opportunistic Cross-Docking > Activate EWM-Triggered Opportunistic Cross-Docking.
  2. Assign the Product Group for both Inbound and Outbound to enable deployment for both Pull and Push scenarios.
    SAP EWM Cross Docking Deployment Inbound Outbound

Configuring Stock Type Determination

  1. Go to SPRO > SCM EWM > EWM > Cross Process Settings > Stock Determination.

  2. Maintain Stock Determination Groups and configure Stock Determination.

    SAP EWM Cross Docking Stock Determination Type
    https://res.cloudinary.com/dlprgfksb/image/upload/v1730376198/Cross.Docking.pic08_ew64tb.png
                   

    Note: Set the PICK activity to use the Stock Type with permission for F1.

    Valuation Note: The valuation quantity from 1 to 100 defines priority, with a higher value indicating a higher priority.

 

Creating Material for Cross-Dock Checking

  1. Use transaction MM01.
    • In the latest version of S/4HANA, assign the product group in Basic Data 2
SAP EWM Cross Docking Product Type in Latest SAP EWM
    • Created material - S4H_CDMAT_01
      • Extend it to Product Master and assign the Stock Determination Indicator in /n/scwm/mat1.  
SAP EWM Crossdocking Extending Material to Product Master

Setting Putaway and Stock Removal Strategies

Define the following for the product:

  • PTDI - CD: Determines WPT 1010 and 2010 for OUTB and INB.
  • PACI - CDSS: Assigned to STSS with WPT 1010 to search for Storage SHRK for PUTAWAY.
  • SRCI - CDSS: Assigned to STSS (CDSS) with WPT 2010, searches for Storage SHR for picking, with FIFO rule.

All settings are assigned in the Product Master for S4H_CDMAT_01.


Creating a Purchase Order (PO)

  • Under the regular Putaway Scenario, products are directed to the SHRK bin SHRK-01-01-11 based on the Putaway strategy.
SAP EWM Cross Docking PUTAWAY Scenario
  • Now, materials are available in the ST Bin.
SAP EWM Cross Docking Test Material Shown in Bin

Push Scenario Implementation

To set up the Push scenario:

  1. Create an Outbound Delivery and leave it pending.
    SAP EWM Cross Docking Test Pending Inbound Delivery
  2. Perform an inbound delivery and check if the system directs stock from GR-Zone to GI-Zone.
    SAP EWM Cross Docking Test

Note: Initially, Because of WPT 1010 bin isn’t determined correctly, had to correct the source bin in WPT 1010

Observing Results

The system should now direct putaway to GI-ZONE directly.

SAP EWM Cross Docking Purposing GR-Zone to GI-Zone Directly

Pull Scenario Implementation

For the Pull scenario:

  1. With a pending Inbound Delivery in GR-ZONE but without PUTAWAY:
    SAP EWM Cross Docking Outbound/Pull Scenario Testing
  2. Initiate a Pick action against the Outbound Delivery and check the Source Storage Bin. The system should prompt GR-ZONE as the source bin.
    SAP EWM Cross Docking Outbound/Pull Scenario

Tip: You can review the log to confirm that items were cross-docked successfully.

SAP EWM Cross Docking Log